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Case Study

Innovative Solutions for Pole Structures

ARE designed our AFS 550 foundation with ballast tanks to support 3kw of Solar PV’s and a 6kw Wind Turbine.

AFS 550

Ballasted System - 30' Self-Raising Pole
Kotzebue, AK
Dayton University / USAF
Completed Installation

The Need

ARE Telecom was contracted by Dayton Univ/USAF to install 2 of our AFS 550 ballasted foundation systems with a rugged self-raising monopole. Our customer needed a foundation and self-raising pole system that could be quickly deployed with few tools and fit onto a conventional military pallet for shipping on a US Military C130 Cargo Plane.

Overview

ARE designed our AFS 550 foundation with ballast tanks to support 3kw of Solar PV’s and a 6kw Wind Turbine. All foundation and pole components were designed to fit within a custom racking system that fits military pallet dims. Designed for temporary or permanent installations, the pole can be raised and lowered with a motorized screw jack eliminating the need for a crane or heavy equipment. Ballast tanks using local soil eliminates the need for concrete.

Project Benchmarks

  • Designing system to fully meet all USAF Specifications
  • ARE’s installation crew traveled to a remote arctic location to install both systems in just a few days with limited tools and equipment
  • Construction and installation of pad to level and insulate systems from permafrost
  • Successful install of AFS 550 and self-raising monopole to support wind generators

Project Resources

  • 4 Man Crew
  • 16 Hours
  • Skid Steer
  • Telehandler

Challenges

  • Develop complete system to fit within USAF Pallet Dimensions
  • Remote Arctic location
  • Small footprint of foundation

1 Foundation & pole on custom pallet

Foundation & pole on custom pallet

2 Foundation assembly

Foundation assembly

3 Prep site with styrofoam for permafrost

Prep site with styrofoam for permafrost

4 Foundation moved to site

Foundation moved to site

5 Foundation with ballast tank filled with dirt

Foundation with ballast tank filled with dirt

6 Tower installation

Tower installation

7 Tower raised with screw jack

Tower raised with screw jack

8 Tower raised with screw jack

Tower raised with screw jack

9 AFS 550 foundations & 30’ self-raising poles installed

AFS 550 foundations & 30’ self-raising poles installed

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